$30 DIY Flag

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$30 DIY Flag

Postby tcindie on Tue Oct 02, 2007 5:49 pm

This is a pretty nice, low cost flag to help control lighting on your shoot. It will totally block light from passing through it.

This design could be modified to be a diffuser by using rip-stop white nylon for the fabric, and the frame size could probably be changed to 36x36 without much problem, though I might start to worry about unbalanced weight at that point, and suggest maybe using a T in the middle of one of the runs for the mounting arm rather than putting it on the corner as I've done here.

But anyway, let's get to it!


I apologize in advance, this is not as detailed a how-to as my c-stand tutorial.

Bill of materials:

Hardware/home improvement shopping list
(3) 1/2" Barb Elbow (these came in packs of two. They're brass connectors that would fit inside flexible rubber pipe.)
(1) 3/4" x 1/2" x 1/2" Barb Tee
(1) 1/4" nipple pipe
(1) 3/8" 10' threaded rod

Fabric/Craft Store shopping list
(1) Blackout Cloth, 1 yd @ 54" wide
(1) Black Craft Felt, 2.25 yd @ 72" wide
(1) 1" x 3' self adhesive velcro
(1) Black thread if needed.


Tools Required:

Hack saw or bolt cutter
Hammer
Scissors
Sewing Machine

Ok, this first half is pretty straight forward. First we need to cut the four sides of the frame from the threaded 3/8" rod. We'll be doing a 18" x 36" flag, and the sides need to be cut 2" shorter than the target outer dimensions of the flag. So in this case, two 16" long pieces, and two 34" long pieces.

Now we coax the cut rod pieces into the elbows, it likely will take a hammer and some doing to get them to go in. Remember on the Tee joint it should be threaded rod going in the bottom and side, with the 1/4" nipple pipe should be coming out the top.

Image
http://216.17.37.184/photos/Flag/joints.jpg

Once all the rods are in place it will look like this:
Image
http://216.17.37.184/photos/Flag/assembly.jpg
Last edited by tcindie on Tue Oct 02, 2007 5:57 pm, edited 3 times in total.
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Postby tcindie on Tue Oct 02, 2007 5:51 pm

Now in the house for the sewing portion
(note: I don't recommend doing this tired... I spent 3 hours on it because I sewed a couple seams at the wrong time making it impossible to turn inside out.)

Ok, first off, here's what we are working with...

Image
http://216.17.37.184/photos/Flag/cloth.jpg

We need to fold the felt so that the seam is running down the full length of the 72" side.

Next, lay out the blackout cloth on top of that...
Image
http://216.17.37.184/photos/Flag/layout.jpg

Once it's all nicely positioned and what not, sew up the bottom seam. Oh, you'll also need to cut the felt along the fold so that it's two long pieces.

After sewing the bottom edge, turn it inside out so the blackout cloth is sandwiched between the two pieces of felt.
Image
http://216.17.37.184/photos/Flag/sandwich.jpg
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Postby tcindie on Tue Oct 02, 2007 5:53 pm

I'll let you figure out the sewing part.. basically you just want to fold the edge over, and sew it back to itself.

Add a couple pieces of velcro, and what you get is this:

36" x 18"
Image
http://216.17.37.184/photos/Flag/18x36.jpg

36" x 36"
Image
http://216.17.37.184/photos/Flag/36x36.jpg

36" x 54"
Image
http://216.17.37.184/photos/Flag/36x54.jpg
(The weird bright streak on the 36x54 is the velcro reflecting from my cameras flash)

And does it work you ask?

Why yes, indeed it does:
Image
http://216.17.37.184/photos/Flag/working.jpg
Total black out.

Total Build cost: $36

It is not fire retardant, so if you build one and plan to use it real close to hot lights for very long, I'd recommend treating it with a flame retardant chemical. Here are a couple links for that:
http://www.natfire.com/
http://www.fire-retardant.biz/
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Postby Runeshai on Tue Oct 02, 2007 7:18 pm

Awesome. Thanks a lot, great tutorial. They're both on my blog now (http://animivirtus.wordpress.com) heh. I'd imagine you'd either make another C-stand for the flag or could you also mount this on the regular C-stand? How heavy is it once it's done? And how configurable would a C-stand be in holding one of these? You'd actually probably want one of those arm things you linked to on musician's friend from the other tutorial for this, I get it. Alright, that makes sense. Thanks again though, great stuff. I need to get a time when I'm not trying to work on something else so I can make me some of these, heh. Are you shooting anything with these guys or just in a DIY film equipment phase? I'd love to see shots from the set or screenshots of the film using the stuff you've built and showed on here. Best of luck.
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Postby tcindie on Tue Oct 02, 2007 8:13 pm

I'm not shooting anything at the moment, no.. I think my next project is a music video, which should be either later this month or next.

Right now I'm just doing some DIY equipment, and trying to scrape together funds to buy my new camera (Canon HV20)
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Postby Runeshai on Tue Oct 02, 2007 11:39 pm

Nice, well, best of luck with that. Those DIYs are awesome. I'll post pictures when I'm finally able to try out something of my own. It'll probably be a while, right now I'm working just writing and putting my previous stuff online and getting a short film edited so I can get it online too. Actually, I'll need some very controlled lighting to shoot a few pick-up scenes on that, so I might end up making these sooner than expected heh. Anyway thanks for stopping by the blog. You're the first commenter, I guess I'm not so good at promoting it. Oh well, it's out there for whoever finds it I guess.
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